PCB Process


 
 

 
                                          CAPABILITY CHECK LIST                                 

 

 

TYPES OF PCB’s                                                                

 DOUBLE SIDED / MULTILAYER / SINGLE SIDED

 

 

MAX BOARD SIZE (USABLE) 

DOUBLE SIDE / SINGLE SIDE                                        

 820 x 508 mm.        

MULTILAYER                                                                     

 533.4 x 406 mm.

NO. OF LAYERS                                                 

 8

STANDARD THICKNESS OF PCB                 

 1.6 mm, 2.4 mm, 3.2mm

BOARD THICKNESS TOLERANCE  

 

DOUBLE SIDED & SINGLE SIDED

 

UPTO 1.6mm                                                    

 +/­ 100m          

UPTO 2.4mm                                                    

 +/­ 150m

UPTO 3.2mm                                                    

 +/­ 200m

MULTILAYER    

 

UPTO 1.6mm                                                    

 +/­ 130m          

UPTO 2.4mm                                                    

 +/­ 200m

UPTO 3.2mm                                                    

 +/­ 200m

 

 

INPUT DATA MEDIA

1. FILMS

 

2. GERBER

 

A. FLOPPY (SIZE, CAPACITY, FORMAT 3000)

 

B. CARTRIDGE (SIZE, CAPACITY, FORMAT 3000)

 

3. PAPER TAPE

 

 

 

N.C.DRILL

FILM

 

DRILL FLOPPY

 

FLOPPY AND DRAWING

 

 

 

MIN. RESOLUTION ON

 N.C.DRILL                                                          

 0.001± mm

SPECIAL HOLE                                                                   

 BLIND & BURIED

BASE LAMINATE                              

1) FR4 GLASS EPOXY (0.32, 0.53, 0.77,1.40, 1.6, 2.4, 3.2 mm)

 

2)  DUROID (0.8754 mm)                                    

 

3)  POLYAMIDE   (0.145 mm)

 

4)  PAPER PHENOLIC (1.6 mm)

 

5)  TEFLON (0.80 mm)

 

 

BASE COPPER                                                   

 (17.5m, 35m, & 70m,105m)

 

MIN. HOLE DIAMETER

PTH                                                                       

 0.40 mm (FINISHED)

                                                                                               

 0.30 mm  (FINISHED)

NPTH                                                                    

 0.40 mm

HOLE SIZE TOLERANCE

PTH                                                                       

 +50 m FOR HOLE DIA < 1mm &

                                                               

  + 100 m FOR HOLE DIA > 1mm

NPTH                                                                    

 +50 m FOR ALL TYPE OF HOLES CAN BE PROVIDED

                                                                                                  

 

ASPECT RATIO                                               

 1:5

 

 

PRESS FIT CONNECTORS CAN BE MADE AS PER REQUIREMENT.

MIN. TRACE WIDTH

 

STANDARD                                                        

 0.20 mm

SPECIAL                                                               

 0.10 mm

MIN. TRACE SPACING           

 

STANDARD                                                        

 0.20 mm

SPECIAL                                                               

 0.10 MM

 

 

GRID

STANDARD                                                        

 2.54 mm

SPECIAL                                                               

 1.27 mm

                                               

 0.635 mm

 

 

SOLDER MASK                                                           

 TWO COMPONENT THERMAL MASK

                                                                                               

 U.V. THERMAL MASK

                                                                                               

 PHOTO IMAGEABLE SOLDER MASK

 

SOLDER MASK

POSITIONAL REGISTRATION                                       

 WITHIN 50 m

MIN. SPACING                                                 

 0.10 mm FOR PISM,

                                                                               

 0.20 mm FOR 2 COMPONENT

 

THICKNESS ON CONDUCTORS

SURFACE                                                            

 15 m MINIMUM

 

 

SURFACE FINISH

SOLDER MASK ON BARE CONDUCTORS

 

WITH IMMERSION TIN PLATING (ROHS COMPLIANCE)

 

 

 

PLATING

COPPER INSIDE HOLE                                                    

 25 m MINIMUM

TIN/LEAD INSIDE                                                             

 8 m MINIMUM

TIN/LEAD AT KNEE                                          

 2 m MINIMUM

 GOLD PLATING                                               

 2.4 m MAXIMUM

 

 

MINIMUM LEGEND LINE

WIDTH                                                                                 

 0.10 MM

 

 

REGISTRATION

PATTERNS OF TWO SIDES                                                            

 WITHIN 50 m

CKT. PATTERN AND HOLE                                            

 50 m FROM THE ACTUAL POSITION OF HOLE

 

 

BOW AND TWIST

DOUBLE SIDE / SINGLE SIDE                                        

 1.0% (MAXIMUM)

MULTILAYER                                                     

 1.5% (MAXIMUM)

 

 

 

 

ELECTRICAL TESTING CAN BE DONE FOR MINIMUM GRID DISTANCE OF 2.54 mm (1.27MM & 0.635  AS A SPECIAL CASE)  UPTO  220 VOLTS.

 

 

PREPREG THICKNESS                                                     

 0.064 mm & 0.18 mm

 

 

COPPER FOILS THICKNESS                                           

 17 m & 35 m

 

 

 

 

NOTE :-  THE ABOVE MENTIONED TOLERANCES AND SPECIFICATIONE ARE IN ACCORDANCE WITH THE IPC 600  STANDARDS CLASS 2.

                             





























































































































br>